Our regular 700 Series – the heart of Ever-Power acceleration reducer products – has been serving industry reliably for over 10 years. Its proven modular design has set the sector standard for efficiency and may be the most imitated product in today’s worm gear acceleration reducer marketplace. But why settle for a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting flexibility allows for installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, along with greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes have earned a status to be a business benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a broad choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in style, these gears can achieve higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its own body is normally quite long in the axial path. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm is usually shaped like a screw and the worm wheel can be a kind of gear machined to possess a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is the same as a nut that has been fixed to ensure that it cannot rotate and for that reason progresses in the axial direction when the bolt is definitely turned.
The look of a worm gear is considered through the relationship between your rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Due to this, in a 1 speed reduction gears, the wheel can be manufactured therefore that it will be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature can help you layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide variety of shaft layouts is among the features of interlocking gears.For example, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Body 2) and, if attachment orientations are included, you’ll be able to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is definitely characteristic since the contact can be linear and the relative slide is great. In comparison to rolling power transmission, noise and vibration are extremely low. For this reason, this technology is utilized to drive medical devices, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the correct gear are described in the maker catalogs and the series and models should be selected according to those procedures. Particular care should be taken in important areas such as for example selecting the load index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When using a worm decrease gears, heat produced through the initial period of make use of is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to improve the lubricating oil and also to change the lubricating oil from then on about 1 time each year according to the procedure manual provided by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of supreme quality. Our products are made through the use of premium quality material and advance technology at our vendors end. They are widely used in various sectors. Our products are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Framework, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Attach.
High efficiency and secure operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is given by the wide choice of several installation options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell Worm Reducer casing + coupling) provides great versatility to suit a broad selection of applications and higher efficiency than the compact range XC, where in fact the emphasis is on space effectiveness.
Series H offers the same features as series X with an added plus: a spur gear pre-stage at the input end provides higher functionality and a broader selection of ratios than the X series.
Framework sizes 110 and 90 include a cast-iron casing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of possibilities:
second input, output flange, single or double extension output shaft, torque limiter with through cable, torque arm.