AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Procedure are given by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Predicated on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and built a technically advanced, high quickness, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the ideal high precision helical reducer at a reasonable price and is offered with the only tip to toe 5-Year warranty in the industry today, including the seals and bearings. Our business slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is customer satisfaction. We are continually improving processes, finding proper and effective solutions to provide clients new solutions for hard applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are used in all kind of industrial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – information are offered on the technical information pages in our catalog.
Product Features
Higher output torque rating through the use of spiral bevel equipment design. 30% more than straight bevel gear.
Allows input boosts to 8 situations than with directly bevel gearing.
Improved load sharing through precision tooth design and longer assistance life.
Floor gears verified with sophisticated software, ensures smooth, silent operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for maximum stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high quickness and continuous running.
High efficiency up to 95%. Low sound level right down to 61dB.
Most ratios available from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and will withstand high radial and axial loads. They allow a simple design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are designed to use servomotors in devices requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash thanks to an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, incredibly high resistance against tilt, perfect control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input motor flanges: For just about any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity because of an huge, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, resulting in very high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All of the torques you will certainly ever need. Just imagine you skill with it.
Let’s discuss torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we generate heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning combined with a high value of torque tranny. However if you want more torque, Ever-Power also offers heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I need a robust precision planetary gearbox but I don’t wish to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the solution. Ever-Power supplies the biggest selection of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are various planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can choose among many brands, correct? But if you produce high precision devices and you are looking for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are created for the highest torsional rigidity. Why? Because torsional backlash usually is the main element of the full total backlash when the motor is running at complete load. Therefore we did a side by side comparison between a standard model Ever-Power and the very best alternatives. Ever-Power came forward, rather than by chance. Ever-Power offers the planetary gearbox (with output shaft) with the best torsional stiffness. Ever-Power gearboxes are more specific and that offer greater results even (and specifically) in high-dynamic situations.
Transmitting Ratios. World’s biggest range
Our customers generate many kinds of machines. Thus you can expect the biggest selection of transmitting ratios in the world. Thus, our customer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their clients needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are designed to offer the maximum capacity at the result shaft. So, we have designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – planet carrier. We used the biggest powerful taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and output capacity for machines with a big number of cycles each and every minute. From today’s packaging machine to a strong NC tool machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra tight tolerance machining and good surface finishes, enable the Ever-Power to use at high efficiency values, 98% for one stage gearbox and 96% for a two phases gearbox. Efficiency values rely on torsional backlash, quickness, ratio, ambient temperature, etc. The average efficiency level varies according to the number of stages as shown in the specialized data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, is an integral part of the housing, sun and planet wheels are made of modern treated steels, and the insight bearing flange is constructed of aluminum. The solitary piece world carrier and result shaft is made of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units will often have an square output flange with holes and may be mounted in any position. However, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The engine installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is ideal for continuous and intermittent program with smooth shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the best gearbox
Ever-Power provides you with 2 tools to help you choose the proper gearbox:
Choose the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact page for a new application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
