Quite a few projects are exclusive within the sector and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping gear rack for Woodworking Industry devices and also advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, function, and rack sizes, forms, and patterns.
To achieve the high rack power the customer required, the main of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack that can be used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.

The customer needed a replacement part which is essential to the operation of their machine and had previously been unable to find someone with the capacity to slice the required size of helical rack. Many times customers contact us because OEM parts are no more available or are cost prohibitive. Often, customers have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.

To attain the high rack strength the customer required, the main of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown here is a helical gear rack that can be used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the intensive know-how of our experienced experts in both tool and machine engineering, our clients benefit from a unique synergy effect that leads to an increased service existence of both machine and equipment, along with an optimal formed component quality. We try to surpass your objectives and ensure your success with our quality.
For a long time, a machine tool builder had manufactured their own precision gear racks to accomplish ultra-precise positioning on the machines. They also required this because their essential clients demanded that their machines maintain accurate positioning without any mistake compensation on the axis.
To save costs, they wished to look for a gear rack supplier who could attain the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which got a total pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The actual pitch deviation was measured at 20º C and marked on each rack.